Sigma’s Underground Communications with RipEX

RipEX Empowers Sigma’s Cutting-Edge Underground Communication Solution

https//www.racom.eu/ru/case/underground-communication-solution

Can high-speed, collision-free data travel through kilometres of underground tunnels – where radio signals weaken and conditions are harsh? With Sigma’s advanced Data Over Leaky Feeder (DOLF) system and RACOM’s RipEX2, the answer is yes.

Challenge: Modernising Communication in Harsh Underground Environments

For more than 30 years, Sigma has been a leader in underground communication systems. But industries such as mining and tunnelling now demand:

  • higher data rates for automation and monitoring
  • low-latency, collision-free communication
  • reliable connectivity through rock, dust and complex tunnel geometry
  • compatibility with a wide range of RTUs and underground devices
  • a future-proof solution that can support long-term operational growth

Traditional low-bandwidth or voice-only systems were no longer sufficient. Sigma needed a radio platform capable of high modulation rates and robust performance in underground conditions.

Solution: RipEX2 + Leaky Feeder Enables High-Capacity Underground Networking

After extensive evaluation, Sigma selected RACOM’s RipEX2 radio modem operating in the 150 MHz band as the core communication engine for the DOLF system.

Key technical advantages:

  • 256QAM modulation for high-capacity data transmission
  • Base Driven Protocol (BDP) enabling deterministic, collision-free communication
  • strong penetration characteristics of the 150 MHz band
  • seamless support for large numbers of RTUs
  • robust design suited for harsh and remote underground environments

System architecture highlights:

  • surface-based RipEX2 head-end units communicating with underground repeaters and RTUs
  • leaky feeder infrastructure guiding radio signals through extensive tunnel networks
  • advanced sleep modes to extend energy autonomy at remote locations
  • tight integration between Sigma engineers and RACOM technical specialists

Results: A Breakthrough in Reliable Underground Data Transfer

The DOLF system powered by RipEX2 has delivered major improvements:

  • stable, high-speed communication where traditional systems struggled
  • dramatic increase in available throughput for underground operations
  • reduced downtime thanks to highly reliable hardware
  • easy integration of diverse underground RTUs
  • strong customer feedback and global interest in Sigma’s solution

Sigma is now scaling the DOLF solution worldwide, confident in RipEX2’s long-term reliability, performance and underground suitability.

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