Contract manufacturing from A to Z

Mechanical production

RACOM also manufactures mechanical parts for its products. Following our 2022 expansion and modernization, we now have spare capacity in our new hall, which we offer to other companies. They can utilize our state-of-the-art equipment for high-precision CNC machining of aluminum alloys, plastics and other materials based on customer requirements.

In addition to mechanical parts, we have latest technology for comprehensive electronic device production, including PCB assembly. We offer everything under one roof: consultation, prototyping, mass production, testing, and ongoing support throughout the product lifecycle.

Comprehensive EMS Datasheet
  1. Contract manufacturing
  2. Mechanical production
https//www.racom.eu/eng/services/cnc-machining

Technology

  • CNC machining
  • Cutting, Grinding
  • Ultrasonic washing
  • Laser marking
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Production hall

  • Completed in 2022
  • 1.600 m2
  • Air-conditioned machining shop ± 3 °C
  • Investment €2.8m

Quality

  • In-process gauging on CNC machines
  • 3D measurement, 0.003 mm
  • 2D microscope, 0.001 mm
  • ISO 9001, ISO 14001, ISO 27001
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Experience

  • Designing mechanical parts since 1989
  • Own mechanical production since 1995
  • CAD/CAM – SolidWorks, NX
  • Product design consultation

We are experts in the precision machining of aluminium, because for 15 years we have been producing microwave units with parts demanding extreme precision, at the limits of machining techniques. We machine aluminium castings, into which we mount our radio modems and microwaves. We make metal shells for the installation of our cellular routers. We can of course also do all other operations for the production of mechanical parts, including their design and construction.

Take advantage of the opportunity to have your mechanical parts manufactured in the same quality and precision as RACOM products. Our devices have MTBFs exceeding 100 years and are installed in more than 130 countries, from the poles to the equator.

CNC machining

Milling

We specialize in machining aluminum with high precision, but we can also machine other materials. We currently have three CNC milling machines from the Czech company Kovosvit. We have enough capacity in our machining shop, air-conditioned (± 3 oC) to allow us to achieve extreme precision, and we will be adding further CNC machines.

Kovosvit MCV 750 Sprint

  • Machining area: 750 × 500 × 500 mm
  • Number of axes: 3+1
  • Spindle rpm: 18,000/min
  • Number of tooling positions: 24

Kovosvit MCV 750 Sprint

  • Machining area: 750 × 500 × 500 mm
  • Number of axes: 3+1
  • Spindle rpm: 18,000/min
  • Number of tooling positions: 24

Kovosvit MCV 750 Rapid

  • Machining area: 750 × 500 × 500 mm
  • Number of axes: 3
  • Spindle rpm: 24,000/min
  • Number of tooling positions: 24

Turning

We specialize in machining aluminium with high precision, but we can also machine other materials. We currently have one Doosan CNC lathe. We have enough capacity in our machining shop, air-conditioned (± 3 oC) to allow us to achieve extreme precision, and we will be adding further CNC machines.

DOOSAN LYNX 220 LMA

  • Maximum turning diameter: 250 mm
  • Maximum length of machined part: 510 mm
  • Maximum spindle pass: 51 mm
  • Maximum spindle speed: 6,000 /min
  • Number of cutting tools: 12 with live tool option
  • Support tailstock
  • XZC axes

Finishing

For parts with a high emphasis on precision, we perform fine cleaning and inspection under a magnifying glass with two to eight times magnification.

Magnifier Vision Mantis compact

  • Enlargement: 2× – 8×
  • Wide-volume stereo magnifier with large-area lens

Other

Washing and drying

Most of the parts for our products need to be extremely clean, which is why we are equipped with several washing machines.

In addition to the degreasing washing machine, we also have two ultrasonic cleaners available. After the washing process, we dry all products in an industrial chamber dryer.

Washing machine Trefal MH-800 JR

  • Washing cage dimensions: 800 mm
  • Maximum wash height: 500 mm
  • Carrying capacity: 200 kg

Ultrasound cleaner UCEI 95.02

  • Washing cage dimensions: 680 × 450 × 350 mm

Ultrasound washer KRAINTEK K-40

  • Washing cage dimensions: 430 × 330 × 240 mm

Industrial chamber drying furnace 101-3

  • Inner chamber size: 580 × 490 × 690 mm
  • Adjustable temperature 0 – 300 °C

Cutting

Whether you supply us with the material or we provide it, it will probably need to be cut, and of course we are equipped for that.

Band saw Pilous ARG 300 plus E.H.

  • Maximum cutting capacity bar stock Ø 300 mm
  • Maximum cutting capacity profile 360 × 190 mm
  • Adjustable angle cuts 0° to +60°, 0° to -45°
  • Used for cutting aluminium alloys

Band saw Pilous ARG 230

  • Maximum cutting capacity bar stock Ø 220 mm
  • Maximum cutting capacity profile 270 × 150 mm
  • Adjustable angle cuts 0° to +60°, 0° to -45°
  • Used for cutting iron

Grinding

If necessary, we can grind or brush mechanical parts. We have belt and disc grinders available.

Pedestal grinding machine NS MAQUINAS PL-40-ZP

  • Max. dimensions of disc / brush Ø 500 × 100 mm
  • Max. sanding belt dimensions 50 × 3500 mm
  • Used for grinding from fixed arm

Quality control

We produce mechanical parts for our needs with a precision of 0.001 mm and, of course, our quality control measuring instruments correspond to this.

3D measuring machine TESA MICRO-HITE 3D

  • Measuring range: 460 × 510 × 420 mm
  • Measurement precision: 0.003mm
  • Located in a special air-conditioned room with a temperature tolerance of ± 1 °C

Measuring microscope Vision SWIFT PRO DUO

  • Measuring range 100 × 200 mm
  • Enlargement: 10×, 20×, 50×
  • Resolution: 0.001mm
  • 2-axis dual non-contact measuring system with patented optical projection technology or video camera

Surface finishing

Blasting
We can treat your parts by blasting before the final surface treatment.

Injector Blast Cabinet NORMFINISH MISTRAL MP02

  • Blast chamber (W x D X H) 790 x 790 x 850 mm
  • Door opening 690 x 750 mm
  • Blasting abrasives: ceramic beads, silicon carbid, white corundum etc.

One of the few things RACOM does not do in-house is the final surface treatment of our products. However, we have been cooperating with proven suppliers of these technologies for a long time. In cooperation we are able to provide powder coating (komaxit), or galvanic surface treatment (zinc coating, anodizing, etc.)

If you are interested, we are able to provide for comprehensive delivery and have your products varnished or otherwise surface treated.

Laser marking

We can mark or describe your parts or products with a laser from the Czech company Medicom.

Marking laser MEDICOM LASER SCRIPT LS-100

  • Marking field 160 × 160 mm

Assembly

If necessary, we can manually screw together or otherwise assemble your parts.

We also have an antistatic workplace where we assemble final products comprising PCBs and individual mechanical parts.

Gallery

Examples of our products

Electrical equipment prototype shell

  • Production from block stock
  • Product assembly dimensions 200 × 205 × 75 mm

Microwave unit matrix board

  • High concentricity requirements when machining from the 1st and 2nd positions
  • Second machining position refined by using a probe in an automatic cycle
  • Precision achieved in the waveguide area is ± 0.007 mm

Waveguide reduction to microwave unit

  • Production from bar stock
  • Part made on a lathe using machine tools
  • Precision achieved in the waveguide area is ± 0.01 mm

Duplex filter for 18 GHz

  • Complete product dimensions 90 × 30 × 18 mm
  • High demands on the precision of cell depth and assembly
  • The depth of each chamber differs by tenths of a millimetre with a machining precision of ± 0.007 mm
  • Production including assembly

Part of the set for measuring 80 GHz microwave units

  • Product assembly dimensions 167.5 × 40 × 35 mm
  • Extreme precision fitting requirement for waveguide parts (grooves)
  • Cross-section of waveguide (grooves) 1.55 × 1.55 mm
  • Production including assembly with assembly precision ± 0.008 mm

Radio modem casing part

  • Product dimensions 125 × 184 × 41 mm
  • Machining of die casting
  • Front holes machined after product painting

Filter for microwave unit 17 GHz

  • Product assembly dimensions 34 × 25 × 24 mm
  • High concentricity requirements when machining from the 1st and 2nd positions
  • Second machining position refined by using a probe in an automatic cycle
  • Achieved machining precision ± 0.01 mm
  • Production including assembly

Part of the 80 GHz antenna prototype

  • Production from bar stock
  • Product dimensions Ø 48 × 70 mm
  • High requirement for product alignment and concentricity

Part of the set for measuring 80 GHz microwave units

  • Product assembly dimensions 61,5 × 30 × 60 mm
  • Extreme precision requirement of waveguide parts (grooves)
  • Cross-section of waveguide (grooves) 1.55 × 1.55 mm
  • Production including assembly with assembly precision ± 0.008 mm

10 GHz duplex filter

  • Complete product dimensions 165 × 24 × 34 mm
  • The depth of each chamber varies by tenths of a millimetre
  • High demands on the precision of cell depth and assembly
  • The depth of each chamber differs by tenths of a millimetre with a machining precision of ± 0.007 mm

Transformer microwave unit 18 GHz

  • Production from bar stock
  • Product dimensions Ø 49 × 27 mm
  • High concentricity requirements when machining from the 1st and 2nd positions
  • Precision achieved in the waveguide area is ± 0.008 mm

Part of the duplex filter for 80 GHz

  • Complete product dimensions 84 × 21.5 × 8 mm
  • High demands on the precision of cell depth and assembly
  • The depth of each chamber differs by tenths of a millimetre with a machining precision of ± 0.007 mm
  • Cross-section of waveguide (grooves) 1.55 × 1.55 mm

Part of the set for measuring 80 GHz microwave units

  • Product assembly dimensions 96 × 30 × 10 mm
  • Extreme precision requirement of waveguide parts (grooves)
  • Cross-section of waveguide (grooves) 1.55 × 1.55 mm
  • Precision achieved in the waveguide area is ± 0.007 mm

Radio modem casing part

  • Product dimensions 123.9 × 183.5 × 30.6 mm
  • Machining of die casting

Request For Quotation

Company headquarters

RACOM s.r.o.
Mírová 1283
592 31 Nové Město na Moravě
Czech Republic

Tel.: + 420 722 937 522
E-mail: racom@racom.eu

Business hours
Monday – Friday 08:00 to 16:00
Current local time: 11:39

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